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Exxelia revolutionary MML™ ultra-high energy density Film Capacitors

Exxelia, a leading manufacturer of ruggedized passive components and sub-systems dedicated to demanding markets, today introduced Miniature Micro-Layer™ (MML™) capacitors, a breakthrough technology that allows tremendous size and weight reduction thanks to an unrivaled energy density.

MML™ is a revolutionary new technology that provides the highest capacitance per volume in film capacitors available on the market. 

MML™ ultra-high energy density Film Capacitors

 

Why is it a game changer? Because an unparalleled energy density of 400 J/dm3 allows for a tremendous reduction in size and weight compared to traditional Polypropylene or Polyester dielectrics, together with an increased operating temperature up to 140 °C and transient voltage protection.

 

Besides, MML™ capacitors offer a large flexibility in design, easily allowing low profile configurations.

Several studies have been conducted on actual cases of controls and DC-Links functions for aircraft applications. All have shown about 50% reduction in size and weight compared to other film technologies. 

The comparative picture with MLCC is even more flattering, as it demonstrates between 70% to 90% reduction in weight, while showing no capacitance derating with voltage applied and a low drift < 5% through the temperature range. Applications using clusters of stacked MLCCs can now be replaced by a single MML™ unit of similar size, with all the increased reliability that film dielectric offers.

With such outstanding properties, Exxelia new MML™ capacitors are perfectly suitable for power supplies, DC-links, AC/DC/AC power converters, charge/discharge or power generation functions of commercial/military aircraft, satellite platforms and payloads, launchers, defibrillators, downhole tools and any applications of confined electronics.

Samples are readily available on request.

Features & Benefits :

  • Miniaturization of the function : Up to 50% size reduction vs other film technologies ; matching footprint with stacked MLCC
  • Lightweight : 50% lighter vs other film technologies ; 80 to 90% lighter than ceramic
  • No capacitance derating in voltage, stable in temperature (<5% drift through the temperature range)
  • Capacitance from 1μF to 1000μF 
  • Voltages from 50V to 1000V 
  • Operating Temperature -55 °C to +140 °C
  • Highly customizable

Published on 28 Oct 2021 by Stéphane PERES

Exxelia at SIAE 2023 (Paris Air Show)

As an expert in high reliability products in a wide range of fields, Exxelia will be exhibiting its products this year.   On its "Embedded Products" cluster, bringing together components that can be mounted on a satellite or aircraft, Exxelia will be presenting two innovations that are particularly well suited to the challenges of the aviation of the future and the objectives of decarbonisation of the air. Its latest film capacitor innovation called MML™ (named after its "Miniature Micro-Layer" dielectric) shows an energy density up to 4 times higher than other film dielectrics. MML® technology makes power capacitors smaller, lighter and compatible with higher temperatures, and is therefore particularly suitable for DC-Link, decoupling & charge-discharge applications.   Alongside MML™ components, Exxelia will also be exhibiting the latest innovations in magnetic components, saving up to 40% in weight and 20% in volume while dissipating more power, some of which have been designed for eVTOL applications, as well as the CCM & Dual Active Bridge multi-output transformers.   Come and discover the latest innovations from Exxelia at our booth during the event. We have a range of high-quality products (Capacitors, Filters, Magnetics, Materials & Tuning Components, Position Sensors, Ohmcraft Resistors, Slip Rings & Rotary Joints) designed to meet the needs of your industry. We can&#39;t wait to show you how our solutions can improve your projects and increase your efficiency.   Don&#39;t miss the opportunity to meet our team of experts and find out how we can help you achieve your goals. Join us at our booth for an enlightening experience.              

Exxelia Ohmcraft's cutting-edge resistors redefining reliability in the aerospace industry

Exxelia Ohmcraft provides designers of space instrumentation with resistors that are the foundation for building robust power supplies, sensors and imaging equipment. Exxelia Ohmcraft products have helped push forward scientific advancements in mass spectrometry, image intensifiers, X-Ray sources and spectroscopic analysis. We provide standard and custom products to many market leaders with the reliability that makes Exxelia Ohmcraft the resistor of choice for such critical scientific space applications.   Our unique Micropen precision printing technology produces ultra-stable resistors with exceptional reliability that are perfectly suited for space flight applications. For over 20 years, Exxelia Ohmcraft has been designing resistors used in instruments on various spacecrafts. Our resistors enable the analytical equipment designed for strategic science missions which creates the space technology that explores outer space. Exxelia Ohmcraft technology produces a superior resistor. The combination of our longer serpentine pattern and high-aspect ratio gives our resistors unmatched design flexibility, linearity, stability and low noise capability as well as:     Ultra High Voltages up to 60 kV Extremely tight tolerances to 0.1% Very low TCR with extended temperature range Very low noise / Very low VCR Ultra-high stability         Custom designs for Space applications Exxelia Ohmcraft ability to design and deliver custom resistors is essential for space instrumentation designers. Our engineers work closely with you to design resistors that match your exact specifications. Surface-mount resistors, dividers and networks Extensive experience designing custom resistors and supporting source control drawings (SCD) for existing and new designs Engineering Models Flight Models Exxelia Ohmcraft can perform Lot Acceptance Testing (LAT) on our resistor products using a number of Space and Military Specifications, including: NASA EEE-INST-002 Level 1, Level 2 or Level 3 MIL-PRF-55342, MIL-PRF-49462 and MIL-PRF-83401 MIL-STD-202 ESCC 4001 (ESA/SSC 4001)   Our expertise in designing for military applications spans across a spectrum of products, each contributing significantly to advancing military capabilities: Scientific Instrumentation   Products: MCH, HVR, HVD, HVA and Custom designs Applications: Mass Spectrometers Ion Mobility Spectrometers Test Equipment Signal Generators Chemical / Mineral Sample Analysis Instrumentation Power Supplies   Products: MCH, HVR, HVD, HVA and Custom designs Applications: High Voltage Custom Power Supplies Vision Systems   Products: MCH, HVR, HVD, HVA and Custom designs Applications: Image Intensifier Circuits  Optical Spectrometers Photomultipliers     Exxelia Ohmcraft is the leader in high performance resistor design and manufacturing. Our proprietary Micropen precision printing technology enables superior precision thick-film resistors. Exxelia Ohmcraft can meet the most challenging space instrument specifications for high voltage and high value resistors.   Exxelia Ohmcraft’s sister division, Exxelia Micropen Medical is at the forefront of medical device product development, providing design engineers with unique insights on conceiving and implementing new designs and features. 
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