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Exxelia's Smart Magnetic: Breakthrough technology for more compact and powerful converters

The solutions provided by Exxelia's Smart Magnetic project are revolutionizing the field of electrical converters by offering unparalleled performance in terms of power density.

Smart Magnetics Exxelia

This advance makes it possible to design more compact, lighter converters. However, the advantages of this technology are not limited to these fundamental aspects. In this article, we will explore in detail the multiple functional, economic and environmental benefits offered by Exxelia's Smart Magnetic technology.

 

Functional advantages for increased reliability:

The Smart Magnetics project makes it possible in particular to optimize the Dual Active Bridge topology which requires the combination of a transformer and a choke.

The Dual Active Bridge converter is a technology that is becoming widespread because it allows bidirectional power transmission. This meets the challenges of electrical systems (recovery + supply of energy),

Integrating the Dual Active Bridge (DAB) transformer and choke into a single component has significant functional advantages. Unlike assembling two separate components, using an integrated component eliminates interconnections. The repeatability and reproducibility of the processes guarantee perfect control of the electrical characteristics, and ensure optimum performance of the converter. In addition, this consolidation reduces the number of components required, which improves the reliability of the final product.

 

Rationalization of the value chain for optimized production costs:

The Smart Magnetic project also contributes to improving the value chain through effective streamlining. By replacing two distinct components with a single component, the management of the components of the circuit is simplified. From the customer's point of view, there is only one product to supply, one product to integrate/assemble in the system. These simplifications result in high added value and increased competitiveness on the market.

 

Contribution to a more environmentally friendly industry:

By adopting Smart Magnetic solutions, the benefits go beyond simply improving energy efficiency. This innovation also reduces the consumption of raw materials by using less material in the Smart Magnetic component compared to standard formats requiring two separate components. As a result, this technology contributes to the preservation of natural resources. In addition, Smart Magnetic responds to the challenges posed by the electrification of vehicles, whether in air, land or sea transport, by promoting the deployment of solutions that are less dependent on fossil fuels.

 

Various applications:

The versatility of Smart Magnetic solutions makes it suitable for many applications. For example, it can be used as a bi-directional converter between batteries and circuits, for power applications or even in resonant converter topologies. It is also useful in applications requiring high current and in Multi-output flyback converters. This diverse range of applications testifies to the flexibility of the Smart Magnetic project.

 

A project ? Do not hesitate to contact us.

 

 

Published on 24 Jul 2023 by Stephane PERES

Exxelia at SIAE 2023 (Paris Air Show)

As an expert in high reliability products in a wide range of fields, Exxelia will be exhibiting its products this year.   On its "Embedded Products" cluster, bringing together components that can be mounted on a satellite or aircraft, Exxelia will be presenting two innovations that are particularly well suited to the challenges of the aviation of the future and the objectives of decarbonisation of the air. Its latest film capacitor innovation called MML™ (named after its "Miniature Micro-Layer" dielectric) shows an energy density up to 4 times higher than other film dielectrics. MML® technology makes power capacitors smaller, lighter and compatible with higher temperatures, and is therefore particularly suitable for DC-Link, decoupling & charge-discharge applications.   Alongside MML™ components, Exxelia will also be exhibiting the latest innovations in magnetic components, saving up to 40% in weight and 20% in volume while dissipating more power, some of which have been designed for eVTOL applications, as well as the CCM & Dual Active Bridge multi-output transformers.   Come and discover the latest innovations from Exxelia at our booth during the event. We have a range of high-quality products (Capacitors, Filters, Magnetics, Materials & Tuning Components, Position Sensors, Ohmcraft Resistors, Slip Rings & Rotary Joints) designed to meet the needs of your industry. We can't wait to show you how our solutions can improve your projects and increase your efficiency.   Don't miss the opportunity to meet our team of experts and find out how we can help you achieve your goals. Join us at our booth for an enlightening experience.              

Exxelia acquires Deyoung MFG., INC.

“The DMI acquisition directly supports our Magnetics SBU expansion strategy. DMI’s strategic location in the Pacific Northwest aerospace market provides a key geographic location for driving growth and profitability,” said François Vignaud, Exxelia Magnetics’ SBU VP. “DMI is highly regarded for the quality of its products and the operational performance of its organization. DMI products can be found on most major commercial aerospace platforms, supporting in flight power, lighting and entertainment sub-systems.” “We welcome DMI into the Exxelia Group,” said Exxelia USA President Michael Thomas. “During its 40-plus years in business, DMI has built solid customer relationships with a strong brand reputation in the aerospace, medical and other high-reliability magnetics markets. Acquiring DMI creates the potential for both revenue and cost synergies related to cross selling and procurement savings as we leverage Exxelia Group’s broader global supply chain and operational excellence practices to support DMI’s operations.” According to Martin DeYoung, President & CEO of DMI, “We are excited to now be a part of Exxelia’s growth and expanded product offerings. The DeYoung’s recognized a shared business culture driven by a passion for quality and customer loyalty. By joining Exxelia Group we achieve a goal of meeting our strategic growth objectives while protecting our long standing relationships with our key aerospace customers and their contract manufacturers.” “This acquisition addresses our aerospace customers increasing requirements for global manufacturing access and timely support” stated Eric DeYoung, VP of Operations at DMI. “Together, we have global reach with the capability to serve our customers – whatever their size, location, or aerospace industry sector with one of the most comprehensive and competitive groups of design and manufacturing capabilities.”
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