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Exxelia Ohmcraft Custom Resistors Help Ensure Speed and Accuracy of Automobile Electronics Testing

ROCHESTER, N.Y., July 28, 2020 — Before being sent off to dealerships for sale, automobiles are subject to a series of tests as part of the production process. To keep pace with industry trends and customer demands, today’s cars contain more electronic devices than ever, all of which must be tested ...

For this purpose, manufacturers of automotive testing systems have relied on Exxelia Ohmcraft—a leader in thick-film, high-voltage, high-precision resistor design and manufacturing—for more than 15 years.

This type of automotive testing ensures that all of the vehicle’s electronic components meet the most stringent testing standards, screening out any faulty devices or malfunctions. Tests are often run on multiple electronics simultaneously, increasing the complexity of these testing systems, which utilize precision low-noise chip resistors from Exxelia Ohmcraft for their accuracy and reliability.

“The automotive industry is rapidly changing and evolving, presenting manufacturers with not only new testing challenges, but the pressure to get their products into the market faster,” said Eric Van Wormer, Vice President of Exxelia Ohmcraft. “By leveraging Exxelia Ohmcraft’s custom surface mount resistors, automotive testing manufacturers are able to help their customers—automobile companies—meet the demands of the industry.”

Exxelia Ohmcraft’s technology utilizes the proprietary Micropen electronic printing system to “print” precise, narrow, serpentine lines with resistive ink on a ceramic substrate, producing higher performance resistors over a wider range of values on a smaller surface area than is possible with conventional film resistor technology.

Published on 29 Jul 2020 by Rebecca Charles

Space & Military Grade Passives at CMSE - booth # B13 -

CMSE is one of the most recognized conference dedicated to the use of component in military and space systems. As a key supplier of highly reliable passive components, Exxelia will be displaying in booth B13, a wide variety of military and space-qualified capacitors (ceramic, tantalum, film, electrolytic aluminum), wound magnetics solutions and EMI/RFI filters. Two new ranges of MIL-qualified tantalum capacitors: MIL39006/22 & MIL39006/25  The recently introduced ranges of MIL-qualified tantalum capacitors will be showcased on the company booth (B13). MIL 39006/22 and MIL 39006/25 respectively equivalent to CLR79 and CLR81 types feature hermetically sealed cylindrical tantalum cases and axial leads are available in T1, T2 T3 and T4 cases with extended capacitance and voltage ratings. MIL 39006/22 is qualified for voltages from 6V to 125V and provides from 1200µF @ 6V to 56 µF @ 125V. MIL 39006/25 is qualified for voltages from 25V to 125V and delivers from 680µF @ 25V to 82 µF @ 125V. Both ranges combine high energy density with a large operating temperature range of -55°C - +125°C and H vibrations and shocks resistance. Alsic 20G, Aluminum Electrolytic capacitors with large operating temperatures  Alsic 20G is a range of radial leaded aluminum electrolytic capacitors for typical use in military and aerospace high frequency switch-mode power supplies requiring advanced performance under all operating conditions. Alsic 20G operational rated life is 8,000 hours at rated voltage and 105°C, and provides from 330µF @ 500V to 80 000μF @16V. The range features ruggedized design with insulating aluminum case and tin coated leads. With capacitance stability at high temperature, low inductance and impedance, competitive ESR and high ripple current, these capacitors are perfectly adapted for mission-critical applications.  C48X dielectric: NPO and X7R advantages combined Under working voltage, C48X dielectric provides equivalent capacitance values to an X7R material with the advantage of a very low dissipation factor (less than 5.10-4). It can also withstand very high dV/dt, up to 10kV/µs which makes it perfect for pulse and charge/discharge applications for firing units. Exxelia’s C48X capacitors, available from 200V to 5kV with EIA sizes from 1812 to 16080, are ideally suited for power applications where heat dissipation may be detrimental to performances and reliability, such as 400Hz Aircraft, Ignition systems, and Space, or as Precision/filtering capacitance in thermally challenged environment for AC or DC voltage.  

Exxelia Ohmcraft: Empowering Military Innovations

Innovation is the cornerstone of military success. At Exxelia Ohmcraft, we understand this fundamental truth. For over two decades, we have been the stalwart provider in the realm of electronic warfare, weapons platforms, force protection, and intelligence programs. Our steadfast commitment lies in enabling advancements across diverse military sectors through our unparalleled custom resistors. Our unique Micropen® precision printing technology produces ultra-stable parts that are perfectly suited to the military’s rugged requirements, delivering a typical load life of 0.1% over 10,000 hours. This proven stability, accuracy, and quality support the long-term program life of many military products and programs. Micropen technology produces a superior resistor. The combination of our longer serpentine pattern and high-aspect ratio gives our resistors unmatched design flexibility, linearity, stability, and low noise capability, as well as:     High Voltage (to 40 kV) Low Noise / Very low noise Vers low TCR Resistor Value (> 1 MΩ up to 10 TΩ) Ultra-high stability Extremely tight tolerances to 0.1%         Custom designs for Military applications Exxelia Ohmcraft’s ability to design and deliver custom resistors is essential for military suppliers. Our engineers work closely with you to design resistors that match your exact specifications. Surface-mount resistors, dividers, and networks Extensive experience designing custom resistors and supporting source control drawings (SCD) for existing and new designs Small runs to support prototypes to large volume manufacturing Exxelia Ohmcraft can test parts using a number of military specs, including: MIL-PRF-55342, 83401, 55182H, 914B, and 49462B MIL-STD-129, 1276F, and 1285F MIL-STD-202 Space-grade resistors Extended temperature range Rapid prototyping   Our expertise in designing for military applications spans across a spectrum of products, each contributing significantly to advancing military capabilities: Flight & Space   Products: HVC, HVR, HVD, HVCD and Custom Applications: Aerospace Flight controls Satellites SATCOM Microwave Radar Tactical   Products: HVC, HVR, HVD, HVCD and Custom Applications: Night vision goggles Ordnance Electronic warfare Munitions Bomb fuze Tasers   Systems   Products: HVC, HVR, HVD, HVCD and Custom Applications: Surveillance Detection Navigation Monitoring Sight systems Motion control Communications Networks   At Exxelia Ohmcraft, our commitment transcends the creation of resistors. We are dedicated to empowering the visionary innovations that define the future of military technology. Our team is poised to collaborate and customize solutions that perfectly align with the evolving needs of military applications. In a landscape where reliability is non-negotiable and precision is imperative, Exxelia Ohmcraft stands as the beacon of unwavering support, fortifying military operations with resilient, high-performance resistors. Exxelia Ohmcraft’s sister division, Exxelia Micropen Medical is at the forefront of medical device product development, providing design engineers with unique insights on conceiving and implementing new designs and features. 
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