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POWER SOLUTIONS AT PCIM 2017

Exxelia is exhibiting at PCIM 2017 in Nuremberg, Germany. From May 16th to 18th at booth #6314, Exxelia will be showcasing innovative power solutions.

Magnetic Components based on Adaptive CCM Technology

Exxelia designed CCM technology to respond to the growing interest of electronic engineers for inductors and transformers with multiple outputs, high power density and reduced footprint. Qualified for aeronautic and space applications, the CCM product line features terrific robustness. The monolithic design provides high mechanical performance, proven by the successfully testing in accordance with MIL-STD-202 (methods 213 and 204). The series offers five different sizes, allowing optimized component design in a pick-and-place surface mount (SMD) package. Through-hole (TH) packages are also available upon request. The CCM series is particularly flexible with a number of pins options available, from 2×6 pins for the smallest package, up to 2×10. CCM transformers and inductors can operate over a wide temperature range with a minimal temperature of -55° C. The standard thermal grade of the technology is 140° C. Thanks to the technology design, the thermal resistance is 30% lower than standard industrial components. The epoxy molding protecting the winding ensures a lower temperature gradient and a better heat dissipation. Each unit is thoroughly tested with a dielectric withstanding strength of 1,500 VAC. Component materials meet UL 94-V0 rating.

Cost-effective Common-mode Chokes Qualified for Aerospace

Exxelia designed this extensive and cost-effective range to be an easy commercial (COTS) solution for aerospace, defense, and other high-reliability applications. The TCM series is available in a through-hole package for horizontal or vertical mounting. TCM chokes are offered with inductances from 0.7 mH to 47 mH under rated currents from 0.3 to 4.0 A. Each unit is thoroughly tested with a dielectric withstanding strength of 1,500 VAC. Excellent thermal properties allow the series to operate from -55° C to +125° C. The high mechanical performance of the component materials (all meeting to UL94 V0 rating) makes TCM a perfect fit for aviation, defense and transportation industries.

Published on 24 Apr 2017 by Marion Van de Graaf

Space & Military Grade Passives at CMSE - booth # B13 -

CMSE is one of the most recognized conference dedicated to the use of component in military and space systems. As a key supplier of highly reliable passive components, Exxelia will be displaying in booth B13, a wide variety of military and space-qualified capacitors (ceramic, tantalum, film, electrolytic aluminum), wound magnetics solutions and EMI/RFI filters. Two new ranges of MIL-qualified tantalum capacitors: MIL39006/22 & MIL39006/25  The recently introduced ranges of MIL-qualified tantalum capacitors will be showcased on the company booth (B13). MIL 39006/22 and MIL 39006/25 respectively equivalent to CLR79 and CLR81 types feature hermetically sealed cylindrical tantalum cases and axial leads are available in T1, T2 T3 and T4 cases with extended capacitance and voltage ratings. MIL 39006/22 is qualified for voltages from 6V to 125V and provides from 1200µF @ 6V to 56 µF @ 125V. MIL 39006/25 is qualified for voltages from 25V to 125V and delivers from 680µF @ 25V to 82 µF @ 125V. Both ranges combine high energy density with a large operating temperature range of -55°C - +125°C and H vibrations and shocks resistance. Alsic 20G, Aluminum Electrolytic capacitors with large operating temperatures  Alsic 20G is a range of radial leaded aluminum electrolytic capacitors for typical use in military and aerospace high frequency switch-mode power supplies requiring advanced performance under all operating conditions. Alsic 20G operational rated life is 8,000 hours at rated voltage and 105°C, and provides from 330µF @ 500V to 80 000μF @16V. The range features ruggedized design with insulating aluminum case and tin coated leads. With capacitance stability at high temperature, low inductance and impedance, competitive ESR and high ripple current, these capacitors are perfectly adapted for mission-critical applications.  C48X dielectric: NPO and X7R advantages combined Under working voltage, C48X dielectric provides equivalent capacitance values to an X7R material with the advantage of a very low dissipation factor (less than 5.10-4). It can also withstand very high dV/dt, up to 10kV/µs which makes it perfect for pulse and charge/discharge applications for firing units. Exxelia’s C48X capacitors, available from 200V to 5kV with EIA sizes from 1812 to 16080, are ideally suited for power applications where heat dissipation may be detrimental to performances and reliability, such as 400Hz Aircraft, Ignition systems, and Space, or as Precision/filtering capacitance in thermally challenged environment for AC or DC voltage.  

Exxelia at IMS

Ultra low ESR, high RF power and high self-resonant frequency The NHB series is a complete range of MLCC based on NPO dielectric material providing a very high Self Resonant Frequency and limiting the parasite Parallel Resonant Frequencies. The series is available in 1111 size with capacitance ranging from 0. 3pF to 100pF. NHB series offers excellent performance for RF power applications at high temperature up to 175°C and at 500 VDC. The lowest ESR is obtained by combining highly conductive metal electrodes and proprietary of new NPO low loss rugged dielectrics. NHB series particularly fits for high power and high frequency applications such as: cellular base station equipment, broadband wireless service, point to point / multipoint radios and broadcasting equipment. Typical circuit applications: impedance matching, bypass, feedback, tuning, coupling and DC blocking. 100% invar tuning screws with self-locking system   Invar-36 is a unique Iron-Nickel alloy (64 % Fe / 36 % Ni) sought-after for its very low coefficient of thermal expansion. With 1.1 ppm. K–1 between 0°C and 100°C, Invar-36 is about 17 times more stable than Brass which is the most traditional and common alloy Tuning Elements are made of. The working temperature range in Space is so wide that this property becomes essential for a reliable and stable cavity filter tuning. Self-locking system is a technology commonly used on Tuning Element made of Brass or other soft “easy-to-machine” alloys but is innovative and pretty advanced when applied to hard and tough Invar 36. The design consists of two threaded segments separated by two parallel slots. After cutting both parallel slots, the rotor is compressed in its length in order to create a plastic deformation. Thus, an offset is induced between the two threaded segments which generates a constant tensile stress in the rotor from the moment threaded segments are screwed. High Q Factor Dielectric Resonators in large batches Dielectric resonators are designed to replace resonant cavities in microwave functions such as filters and oscillators. Exxelia with the support of ESA and CNES developed the E7000 series that provides a narrow bandwidth with smaller size. E7000 is Ba-Mg-Ta materials based that combines an ultra-high Q-factor and the possibility to get all the temperature coefficients upon request. E7000 features the high-performance requested for space use in the frequency range from 5 to 32 GHz, and guarantees up to Qxf > 250 000 at 10GHZ. Being one of the few manufacturers producing its own raw materials, Exxelia perfectly masters the production of dielectric resonators. Induced by the success of this new range, the company is now able to provide larger batches (up to 20kg of powder) of its E7000 series while keeping the exact same product properties, resulting in opportunities for cost-effective volume fabrication.
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